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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A company has done a statistical/metric study on root causes of incidents over the last dozen years. It shows a steady, marked increase in the number of incidents with root cause being insufficient operator knowledge of the process. Which two of the following statements are most reasonable?

A) Better writing of operating procedures will compensate for insufficient process knowledge by the operators
B) Facility audits are not detecting the issue
C) The incident investigation element is clearly deficient
D) The company's process safety competency could be deteriorating
E) The company's training program might need improvement

2. Which of the following are evidence that good workforce involvement exists at a facility? (Select all that apply)

A) Operators are expected to report minor process safety incidents
B) Operators participate on incident investigation teams
C) Operators are always included on PHA teams
D) Operators are disciplined for not following procedures
E) Operators are consulted on the content of training programs

3. Which of the following considerations should be addressed when developing a process safety Audit system?
(select all that apply)

A) Scheduling audits
B) Performing audits
C) Documenting audit results
D) Staffing of audit teams

4. Which of the following are Hazard Identification and Risk Analysis methods? (Select all that apply)

A) Fish Bone Analysis
B) What-If
C) Root Cause Analysis
D) Bow-Tie Analysis
E) FMEA
F) Layer of Protection Analysis

5. A line is provided for adding a chemical to a reactor to quench the reaction. The line has an automatic valve which is designed to open when reactor temperature exceeds the High-High limit. Which of the items are key parts of the ITPM (Inspection, Testing, and Preventive Maintenance) requirements for the valve? (Select all that apply)

A) Valve and its control system must be inspected and tested with sufficient frequency to confirm that it will reliably open when required
B) Valve must be designed to open quickly enough to quench the reaction
C) Valve must be functionally tested to ensure that it opens quickly enough to quench the reaction
D) Valve must be designed to fail open

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