Exam Name: CCPS Process Safety Professional Certification
Certification Provider: AIChE
Corresponding Certification: AIChE CCPS
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Updated: Aug 21, 2026
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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Equipment Design and Integrity - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards |
| Topic 2: Incident Investigation and Learning | 10-15% | - Incident Classification and Severity - Investigation Report Development - Trending and Performance Metrics - Root Cause Analysis Methods - Lessons Learned and Knowledge Management |
| Topic 3: Emergency Planning and Response | 5-10% | - Emergency Response Planning - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles |
| Topic 4: Management of Change (MOC) | 8-12% | - Technical Review and Risk Assessment - Personnel and Organizational Changes - MOC Process Requirements - Temporary vs. Permanent Changes |
| Topic 5: Process Safety Management Systems | 15-20% | - Continuous Improvement Frameworks - Management Leadership and Commitment - Policy and Strategic Planning - Elements of PSM Systems |
| Topic 6: Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - International Process Safety Standards - EPA RMP Regulations - Process Safety Auditing Techniques - Compliance Verification Methods |
| Topic 7: Operating Procedures and Practices | 10-15% | - Permit-to-Work Systems - Safe Work Practices - Operations Training and Competency - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) |
| Topic 8: Risk Assessment and Analysis | 20-25% | - Event Tree Analysis (ETA) - Layer of Protection Analysis (LOPA) - Hazard Identification (HAZID) - Hazard and Operability Analysis (HAZOP) - Fault Tree Analysis (FTA) - Bow-Tie Analysis - Quantitative Risk Assessment (QRA) |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Process Safety Competency is not involved with succession planning. True or False?
A) True
B) False
2. A facility's process safety staff does consequence modeling for releases of various toxic substances that the facility handles. Which elements of Risk Based Process Safety would be most likely to use the results of this modeling? (Select all that apply)
A) Operational Readiness
B) Measurement and Metrics
C) Emergency Management
D) Hazard Identification and Risk Analysis
E) Stakeholder Outreach
3. What minimum size is normally used for laboratory test apparatus to determine dust explosion severity?
A) 50 liters
B) 1 cubic meter
C) 20 liters
D) 5 liters
4. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)
A) Workforce Involvement
B) Incident Investigation
C) Asset Integrity and Reliability
D) Conduct of Operations
E) Training and Performance Assurance
5. For a vapor explosion in an unconfined and uncongested area, the amount of thermodynamic energy that ends up in the overpressure is approximately:
A) 0%
B) 100%
C) 2-5%
D) 50-75%
E) 10-15%
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: C,D,E | Question # 3 Answer: C | Question # 4 Answer: C,D,E | Question # 5 Answer: C |
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